The old Corian counter needed to go. It was badly scored and chipped and several burn marks.
Ripping out the Corian
The old counter was relatively easy to get out since it was glued in only a few places, The Corian was later made into many many cutting boards – it cuts like wood but smells really bad when cut.
Better to do it now – the original was pretty much cobbled together with some very odd hardware
Oak Hardwood Flooring
We have always wanted a wooden counter top and Oak is pretty durable.
Oak Being Installed
Rather than nailing I opted to screw – but using the same technique, screws are driven in at about 45 degrees – however, because I wanted a flat surface to attach the front edge, I opted to screw into the groove.
The corner is jointed using herring bone.
Corner Joint Finished
The joint nicely came together – I made the counter 1-1/2″ deeper by overlapping the original edge of the counter. It was supported by adding a 1″ x 1-1/2″ batten under the front edge.
The countertop took about a day to install. The sink was removed and the whole surface was sanded with 180 grit and then wiped clean with Mineral Spirits. The surface was then flooded with gloss polyurethane and again sanded into the surface using 100 grit. the surface was wiped again and left to dry. there were 4 subsequent layers of vanish which were sanded with 220. and then a final coat – making 6 in all.
Tiles Going Up
Years ago I re-tiled an entire bathroom – in the UK there is a product called PolyCell that is a waterproof tile grout and adhesive – my local hardware store at the time had never heard of such a thing and so I was left with the 3 step process… I hate tiling! Note to self
– don’t do tiling again!!!!!!
Next the Window and Chair Rail
But that’s for another time!